Mechanical devices stamped on plastic

Mechanical devices stamped on plastic

Microelectromechanical devices — tiny machines with moving parts — are everywhere these days: they monitor air pressure in car tires, register the gestures of video game players, and reflect light onto screens in movie theaters. But they’re manufactured the same way computer chips are, in facilities that can cost billions of dollars, and their rigidity makes them hard to wrap around curved surfaces.

MIT researchers have discovered a way to make microelectromechanical devices, or MEMS, by stamping them onto a plastic film. That should significantly reduce their cost, but it also opens up the possibility of large sheets of sensors that could, say, cover the wings of an airplane to gauge their structural integrity. The printed MEMS are also flexible, so they could be used to make sensors with irregular shapes. And since the stamping process dispenses with the harsh chemicals and high temperatures ordinarily required for the fabrication of MEMS, it could allow MEMS to incorporate a wider range of materials.